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Disc Granulation Production Line

Maelezo Mafupi:

EMCC can provid the process design and supply of a disc pelletizing system for producing 

agglomerated materials. Equipment included a Hopper & Feeder, Disc Granulator, Dryer, 

Rotary Screen, Bucket Elevator, Belt Conveyor, Packing Machine and Scrubber. 


  • Email : david@emccgroup.net
  • Call us now: 0086 - 13671863359
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    Our disc granulator production line mainly produces compound fertilizer . In general, compound fertilizer contains at least 2 elements of three nutrients (nitrogen, phosphorus, and potassium). With features of high nutrient content, few side effects, and good physical properties, compound fertilizer plays an important role in balancing fertilization, improving fertilizer application efficiency and promoting high and stable yield of crops, our pan granulator compound fertilizer production line is specially designed for fertilizer manufacturers who has a large output requirement. This fertilizer production line can manufacture NPK fertilizer, DAP and granulate other materials into compound fertilizer particles. The process technology of this fertilizer plant is advanced, effective and practical. All fertilizer equipment are compact, high-automatic and easy operation, which is more convenient for mass compound fertilizer production.




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  • 1.All mbolea mashine kupitisha kupambana na kutu & kuvaa sugu vifaa.
    2. Adjustable capacity according to customer’ requirements.
    3. No waste discharge, energy saving and consumption reducing, environment protecting. Stable operation, simple to maintain.
    4. This fertilizer production line can produce not only compound fertilizer with high, medium, and low concentration, but organic fertilizer, inorganic fertilizer, bio fertilizer and magnetizing fertilizer etc. Pan granulator is with high granulation rate.
    5. The 50,000 tons/year compound fertilizer production line is high returns on investment, low risk, and payback time is short.
    6. With compact layout, the complete set of fertilizer equipment is scientific and reasonable, and advanced in technology.
    7. Wide adaptability of raw materials, suitable for the granulation of compound fertilizers, pharmaceuticals, chemicals, feed and other raw materials.

    Mstari mzima ni pamoja na Disc feeder (kuweka vifaa katika tank) → Disc mixer (kwa ajili ya kuchochea malighafi) → mlolongo crusher (kwa kusagwa) → Disc granulator (kwa granulating) → Rotary ngoma dryer (kwa kukausha) → Rotary ngoma baridi (kwa ajili ya baridi) → Rotary screen ngoma (kwa uchunguzi kumaliza na inayoridhisha bidhaa) → kumaliza bidhaa ghala (kwa malipo) → packager moja kwa moja (kwa ufungaji) → ukanda conveyor → vumbi kutulia chumba → joto exchanger
    NOTICE: This production line is for your reference only.

    Chembechembe teknolojia ya mchakato wa kiwanja line mbolea uzalishaji inaweza kawaida kugawanywa katika:
    1. Material Batching Mchakato
    Kwanza, malighafi ni zilizotengwa kwa makini kulingana na idadi. Malighafi ni pamoja urea, nitrati amonia, kloridi amonia, sulphate amonia, amonia phosphate (monoammonium phosphate, diammonium phosphate, superphosphate moja, na coarse choki), kloridi potasiamu, sulfate potasiamu na kadhalika kali mgao uwiano wa malighafi kuhakikisha high mbolea ufanisi.
    2. vya Kusisimua Mchakato
    Malighafi mchanganyiko pamoja katika gorofa diski mixer ambayo inaweza koroga vifaa sawasawa na kuboresha ufanisi wa mbolea.
    3. Kusagwa Mchakato
    mlolongo crusher mashine kuponda nyenzo kubwa katika vipande vidogo ambayo inaweza kukidhi mahitaji ya chembechembe. Kisha ukanda conveyor atatuma vifaa kuipanua granulator kwa granulate.
    4. Granulating Mchakato
    Disc mbolea granulator antar safu diski angle muundo. Kiwango chembechembe inaweza kufikia juu 93%, ambayo ina moja ya bora chembechembe uwiano kati ya granulators kila mbolea. Kutumia kuendelea kukabiliana na kupokezana wa vifaa na dawa kifaa kuendesha malighafi rolling katika disc. Ni inaweza kuzalisha sare na nzuri kuonekana CHEMBE. Pan granulator ni mashine ya lazima sambamba kiwanja mbolea uzalishaji.

    5. Drying & Cooling Mchakato
    Baada granulating, CHEMBE haja ya kuwa na kavu. Ukanda conveyor usafiri CHEMBE ya Rotary ngoma kame. Kukausha mashine kuondosha unyevu kutoka chembe ya kuongeza ukubwa wa chembechembe. Hivyo, ni rahisi kwa ajili ya kuhifadhi.
    Baada ya kukausha, joto ya CHEMBE mbolea ni kubwa mno kwa kongomana. Hivyo tunahitaji baridi mbolea na matumizi ya Rotary ngoma baridi mashine. Baada ya kupozwa, mbolea chembechembe ni rahisi kufunga, kuhifadhi na usafiri.
    6. Mchakato Chembe Uainishaji
    Mbolea kupimwa na Rotary ngoma sifting mashine baada ya kilichopozwa. Bidhaa waliohitimu watapelekwa katika ghala kumaliza bidhaa na ukanda conveyor au inaweza packed moja kwa moja. CHEMBE Hati itakuwa upya chembechembe.
    7.Product Packing Mchakato
    Packing ni mchakato wa mwisho katika mlolongo kiwanja mbolea uzalishaji. Ya moja kwa moja mbolea packager itatumika wa mfuko kumaliza bidhaa. Pamoja na high-moja kwa moja na high-ufanisi, si tu inafikia sahihi uzito, lakini kutimiza mwisho mbinu mchakato excellently. Wateja wanaweza kudhibiti kulisha kasi na kuweka kasi parameter makusudi.

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